01 // THE CHALLENGE
The Broken Interface
Industries love composites for strength, but the microscopic connection between materials remains a critical point of failure and we're still using decades old sizing chemistries.
01
The Decades-Old Problem
Industries rely on composites for strength-to-weight ratios. However, traditional sizing and binder systems have reached their chemical limits.
02
The Critical Failure Point
The "Interface"—where fiber meets resin—is fundamentally weak. This disconnect causes 80% of all catastrophic failures.
03
Effect On Manufacturers
Manufacturers compensate by adding unnecessary layers. This leads to heavy, costly parts, defeating the purpose of lightweight materials.
INTERFACIAL FAILURE
80% Failure Rate
02 // OUR SOLUTION
Bridging the Gap with Nanofiber Coatings
We utilize proprietary nanocellulose fiber chemistries to create a mechanical interlock between fiber and resin boosting strength properties to new heights without requiring an overhaul in your manufacturing process.
01
Boost Strength
Industries rely on composites for strength-to-weight ratios. However, traditional sizing and binder systems have reached their chemical limits.
02
Reduce Part Cost
Our nanofiber coating upgrades the fiber–matrix interface, allowing lower-cost fibers to achieve high-performance results or enabling lighter designs without sacrificing strength
03
Nanotechnology That Works
Historically, many nanomaterials perform well in theory, but struggle in real-world use; our nanofiber coatings are designed to deliver repeatable, production-ready performance.
FIG 4.0 - NANOFIBER COATING
[ FAILURE PRONE]
Conventional Fibers
Conventional fibers rely on outdated fiber sizing agents. Under dynamic loads, the smooth interface allows for micro-cracking and delamination.
FIG 5.1 - BARE FIBER
SURFACE ROUGHNESS: 2.11 nm
[OPTIMIZED]
Nanofiber Enhanced
Our nanofiber interface forms a high-strength 3D interlocking network on the fiber surface yielding a significant improvement in interlaminar and other mechanical properties.
FIG 5.1 - BARE FIBER
2.5x INCREASE
SURFACE ROUGHNESS: 2.11 nm
FIG 4.0 - NANOFIBER COATING
04 // STRENGTH IMPROVEMENTS
Quantifiable Performance
// CASE STUDY
Elevating Recycled Carbon Fiber Non-woven Composites
Direct comparison of flexural properties demonstrates significant gains in both modulus (stiffness) and ultimate strength.
+53%
FLEXURAL STRENGTH INCREASE
189 MPa vs 117 MPa (Control)
+113%
FLEXURAL MODULUS INCREASE
17.1 GPa vs 8.03 GPa (Control)
+45%
INCREASE IN
NON-WOVEN TEAR
STRENGTH
05 // HIGHLIGHTED USE CASES
HIGHLIGHTED
USE-CASES
Our nanofiber platform enhances composite performance across the industry’s most demanding use cases, from aerospace-grade materials to recycled carbon fiber—delivering premium results with no changes to manufacturing workflows.
// Validated in Field Trials
// Scalable Manufacturing
// Fiber Agnostic
01
Ballistics
Higher impact strength for protective gear.
Nanofiber reinforcement dissipates kinetic energy more efficiently, preventing catastrophic failure in armor systems.
02
Recycled Carbon Fiber
Restoring virgin strength to recycled feedstocks.
We bridge the performance gap in rCF, allowing recycled fibers to compete with virgin materials in structural applications.
03
Non-wovens & Veils
Stronger dry veils and composites comprised of.
Enhancing the binder matrix in mats to improve dry strength or dramatically enhance non-woven composites boosting flexural strength and mode I / mode II fracture toughness.
05
Filament-wound & Pultruded Parts
Unlocking higher pressure and structural reliability.
Our nanofiber coatings strengthen fiber–resin adhesion, enabling higher burst pressure, improved durability, and lighter designs in pipes, tanks, and structural composites
04
Natural Fiber Composites
Bringing engineered performance to bio-based reinforcements.
We enhance fiber–matrix bonding in cellulose-based composites, allowing natural fibers to achieve higher strength, toughness, and reliability in load-bearing composite applications.
05
Filament-wound & Pultruded Parts
Unlocking higher pressure and structural reliability.
Our nanofiber coatings strengthen fiber–resin adhesion, enabling higher burst pressure, improved durability, and lighter designs in pipes, tanks, and structural composites
06 // INTEGRATION
Improve Your
Fiber-Reinforced Composites Today
Flexible engagement models designed to fit your production capabilities without disrupting existing workflows.
Contact
info@soarceusa.com
655 Sanger Rd STE 222
Orlando Fl, 32827
CAGE Code: 9NW70
UEI: MBHDGFL7M2Y5
01 // THE CHALLENGE
The Broken Interface
Industries love composites for strength, but the microscopic connection between materials remains a critical point of failure and we're still using decades old sizing chemistries.
01
The Decades-Old Problem
Industries rely on composites for strength-to-weight ratios. However, traditional sizing and binder systems have reached their chemical limits.
02
The Critical Failure Point
The "Interface"—where fiber meets resin—is fundamentally weak. This disconnect causes 80% of all catastrophic failures.
03
Effect On Manufacturers
Manufacturers compensate by adding unnecessary layers. This leads to heavy, costly parts, defeating the purpose of lightweight materials.
80% Failure Rate
FIG 4.0 - NANOFIBER COATING
01
Boost Strength
Our nanofiber coating upgrades the interface, enhancing adhesion, load transfer, and toughness—without added weight or process changes.
02
Reduce Part Cost
Our nanofiber coating upgrades the fiber–matrix interface, allowing lower-cost fibers to achieve high-performance results or enabling lighter designs without sacrificing strength
02 // OUR SOLUTION
Bridging the Gap with Nanofiber Coatings
We utilize proprietary nanocellulose fiber chemistries to create a mechanical interlock between fiber and resin boosting strength properties to new heights without requiring an overhual in your manufacturing process.
03
Nanotechnology That Works
Historically, many nanomaterials perform well in theory, but struggle in real-world use; our nanofiber coatings are designed to deliver repeatable, production-ready performance.
03 // HOW IT WORKS
OPTIMIZING
THE INTERFACE
Conventional Fibers
Conventional fibers rely on outdated fiber sizing agents. Under dynamic loads, the smooth interface allows for micro-cracking and delamination.
FIG 5.1 - BARE FIBER
[ FAILURE PRONE]
Nanofiber Ehanced
Our nanofiber interface forms a high-strength 3D interlocking network on the fiber surface yielding a significant improvement in interlaminar and other mechanical properties.
FIG 5.2 - COATED FIBER WITH 3D NETWORK
[OPTIMIZED]
SURFACE ROUGHNESS
2.11 nm
SURFACE ROUGHNESS
5.21 nm
2.5x Increase
Elevating Recycled Carbon Fiber Non-woven Composites
// CASE STUDY
Direct comparison of flexural properties demonstrates significant gains in both modulus (stiffness) and ultimate strength.
+53%
FLEXURAL STRENGTH INCREASE
189 MPa vs 117 MPa (Control)
+113%
FLEXURAL MODULUS INCREASE
17.1 GPa vs 8.03 GPa (Control)
+45%
INCREASE IN NON-WOVEN TEAR STRENGTH
01
Ballistics
Higher impact strength for protective gear.
Nanofiber reinforcement dissipates kinetic energy more efficiently, preventing catastrophic failure in armor systems.
02
Recycled Carbon Fiber
Restoring virgin strength to recycled feedstocks.
We bridge the performance gap in rCF, allowing recycled fibers to compete with virgin materials in structural applications.
03
Non-wovens & Veils
Stronger dry veils and composites comprised of.
Enhancing the binder matrix in mats to improve dry strength or dramatically enhance non-woven composites boosting flexural strength and mode I / mode II fracture toughness.
04
Natural Fiber Composites
Bringing engineered performance to bio-based reinforcements.
We enhance fiber–matrix bonding in cellulose-based composites, allowing natural fibers to achieve higher strength, toughness, and reliability in load-bearing composite applications.
05
Filament-wound & Pultruded Parts
Unlocking higher pressure and structural reliability.
Our nanofiber coatings strengthen fiber–resin adhesion, enabling higher burst pressure, improved durability, and lighter designs in pipes, tanks, and structural composites
05 // HIGHLIGHTED USE CASES
HIGHLIGHTED
USE-CASES
Our nanofiber platform enhances composite performance across the industry’s most demanding use cases, from aerospace-grade materials to recycled carbon fiber—delivering premium results with no changes to manufacturing workflows.
// Validated in Field Trials
// Scalable Manufacturing
// Fiber Agnostic
06 // INTEGRATION
Improve Your Fiber-Reinforced Composites Today
Flexible engagement models designed to fit your production capabilities without disrupting existing workflows.
Sizing Formulations
Drop-in nanofiber sizing for continuous tow manufacturing. Replaces standard-sized chemistry or can be integrated as an additive into your sizing chemistry of choice.